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Operator Station

Operators will feel relaxed and comfortable in the ergonomically designed cab. The cab offers improved visibility of the work area and boom promoting efficient operation. Entry and exit is easier and more convenient with its single step design.

Control Layout

The electronic joystick is modularly designed, enabling customization for more than a dozen configurations. The joystick also operates the auxiliary hydraulic function and allows the option of a second auxiliary service for the use of Work Tools requiring more than one hydraulic service.

Easier Access

Cab entry and exit is both easier and more convenient due to the well placed handholds and step.

Operator Protection

The machine provides full operator security with OROPS or EROPS protection.

Enhanced Visibility

The TL-Series cab has improved visibility with its advanced design techniques.

Ease of Operation

Ease of operation was extremely important in the design of the new TL642. The control layout is easier to use, and the single joystick control is intuitive. The pilot-operated joystick allows three boom functions to operate simultaneously. A separate control lever operates the auxiliary hydraulic functions and has an option for work tools requiring more than one hydraulic power source.

Joystick Control

The joystick allows three simultaneous boom functions enabling application customization. The joystick also operates the auxiliary hydraulic function and allows the option of a second auxiliary service for the use of work tools that require more than one hydraulic service.

Flow Sharing

Three simultaneous hydraulic functions are achieved by:

• A load sensing variable displacement pump delivering flow on demand and ensuring that only the flow rate required is delivered, thus reducing fuel consumption and reducing heat generation.
• The post spool pressure compensating on the main implement valve ensures three function flow sharing even when valve demand exceeds pump output. Flow sharing is achieved regardless of loading on each circuit, making smooth boom movements easier even for inexperienced operators.

Performance

The TL642 combines productivity, maneuverability and responsiveness to deliver smooth and stable performance on the job site.

Lift Height

The TL642 can effectively pick and place bricks and materials to a maximum height of 42 ft. (12.8 m).

Reach

Job site obstacles present challenges demanding a machine to place loads at greater distances - the TL642 delivers.

Maneuverability

The TL642 offers improved maneuverability, allowing it to work productively in confined areas.

Steering Modes

The TL642 offers three steering modes (two wheel, crab and circle steer) to allow an operator to more easily position the machine. Steering modes are selected by a single three-position rocker switch. When changing steering modes, steering position sensors find the position of the wheel and automatically find the center position when realigning.

Power Train

The TL642 is a rugged, reliable, and durable telehandler. With its Cat 3054C DIT Tier 2 engine, you can depend on the TL642 to keep your job on schedule.

Transmission

The TL642 features a ZF, WG98-TSC Power-shift 4 speed forward, 3 speed reverse transmission. Its hydro-dynamic torque converter is wear free and infinitely variable power to match road conditions. The transmission shares hydraulic oil with the work tool hydraulics, reducing the number of filters required.

Versatility

The TL642 is a very versatile machine. With its optional hydraulic IT coupler and extensive range of work tools, you can be more productive in getting the job done.

Quick Coupler

An IT interface is standard on the TL-Series machines. For optimum versatility, an optional hydraulic quick coupler is available, allowing the operator to change non-hydraulic work tools without leaving the cab.

Hydraulic Services

Machines are equipped with auxiliary hydraulic services, allowing the use of hydraulically operated work tools. Every TL-Series machine is equipped with a single auxiliary hydraulic supply and a continuous flow switch. A second auxiliary hydraulic supply can be added to the machine.

Work Tools

A wide range of work tools are available to meet most job site applications. Caterpillar Telehandler Work Tools extend the versatility of the machine. Built for performance and durability, these work tools deliver high productivity, long life and excellent value. General Purpose Bucket (1.0 m3/1.3 yd3) Light Materials Bucket (2.0 m3/2.6 yd3, 2.5 m3/3.25 yd3, 3.0 m3/3.90 yd3) Material Handling Bucket (1.5 m3/1.95 yd3) Multi Purpose Bucket (1.0 m3/1.3 yd3) Grapple Bucket (0.85 m3/1.1 yd3) Fixed Carriage Rotate Carriage Sideshift Carriage Wide Carriage Wide Rotate Carriage Pallet Forks Block Forks Lift Hook Truss Boom Consult the work tool price list for additional work tool options.

Machine Configurations

There are various machine configurations available matched to different applications and operating environments.

Tires

A wide range of tire options enables the machine to be configured to achieve optimum job site performance, including foam-filled, rock lug and solid tires.

Cost of Ownership

Extended service intervals and the reduction in service parts give Cat the lowest operating costs in the industry.

Ease of Access

Cost of ownership starts with ease of service. All Cat Telehandler service points are accessible and major components are at ground level due to overall machine design.

Daily Maintenance

Routine daily maintenance is now reduced to checking fluid levels and a walkaround inspection. The cab side service access door allows easier daily inspection of fluid levels.

Service Intervals

Engine oil, filter changes and routine lubrication are now only required every 500 hours.

Reduced Componentry

The combined hydraulic/transmission oil filter requires changing at 1,000 hours. With the reduction in the number of filters and extended service intervals, operating costs are the lowest in the industry.

Equipment Protection Plan

This plan enhance's your ownership experience with comprehensive coverage and peace of mind. With three levels of coverage, you can choose the option that best suits your needs.

Serviceability and Customer Support

The lowest operating costs in the industry - setting new standards in serviceability. Caterpillar Dealer Services enables you to operate longer with lower costs, helped by significantly extended service intervals.

Access

All Cat Telehandler service points, including the combined transmission/hydraulic oil filter, are accessible and major components are at ground level due to the overall machine design.

Selection

Make detailed comparisons before you buy. Your Cat dealer can give you precise answers to your questions.

Purchase

Look at the value that the TL642 telehandler will offer you. Consider all the flexible financing options your Cat dealer offers as well as day-to-day operating costs.

Operation

Improving operating techniques can boost your profits. Your Cat dealer has literature and other tools to help increase your productivity.

Replacement

Repair, rebuild or replace? Your Cat dealer can help you evaluate the cost involved so you can make the right choice.

Product Support

You will find high availability of parts at our dealer parts counter. Cat dealers utilize a worldwide computer network to find in-stock parts to minimize machine downtime.

Easy Financing

Your Cat dealer can provide a financing package to meet your needs.

Operating Specifications

Weights

Engine

Dimensions

Service Refill Capacities

Boom Performance